Prozen Technocast is committed to achieve Customer’s Satisfaction through timely Supplying Quality Product by Constant adherence to Quality Management system and Continual improvement in the Organization and our Employee expectations for training, safety and morale, Comply with all applicable laws & regulations and consistently fulfill the needs of our external & internal interested parties.
The Process
The Process
1
In-House Facilities
Degreasing & Cleaning
Shot Blasting & Sand Blasting
Pickling
Electro-Polishing
Bead Blast
Deburring, etc
2
Metal Treatment Available
Heat treatments are used to control hardness, mechanical properties, corrosion, resistance and surface treatments. Heat treatments processes are being done as per customer requirements.
Hardening
Tempering
Nitriding
Annealing
Stress Relieving
Normalizing,etc.
3
Testing Facilities
Chemical Analysis, Tensile Test, Impact test, Radiography (X-RAY), Dye Penetrate, Corrosion, MPT test, Microstructure. Casting can also supplied under third party inspections such as LLOYDs, BUREAU VERITAS and DNV, etc.
In house spectrometer with 24 channels capable of testing Fe, NI, Co
All based materials and also Nitrogen content.
All heats poured are tested on-line on Spectrometer
All the used scrap is also tested before using.
Specimens are stored for particular period.
4
Design Assistance
Investment Castings have been traditionally specified for the applications requiring exceptional accuracy, thin wall capability, complexity, and fine detail production. From jewellary and medical implants to larger industrial components, this process has evolved due to both market demand as well as technology advancements.
Regardless of complexity, almost any metal part can be produced as one-piece configurations, which are inherently strong in all directions. Many part features which are especially difficult to machine, such as cams, grooves, bosses, hole and slots, can be readily produced by the investment Casting Process by using CAD CAM softwares like Simens UG NX
At Prozen, we believe bin early involvement and working with customer to attain maximum value from the investment casting process. We are fortune to have a unique staff that is willing to support you in creative production design. Any assistance needed ranging from tolerance review the full scale concurrent engineering is available at our plant.
Coring Internal configuration not possible with other manufacturing processes is readily cast in the investment casting process. A thin wall capability and stronger and lighter weight alloys to achieve the same part properties are available through investment castings. With investment casting process, you can switch from one metal to another (ferrous and non-ferrous) and back again. Keeping in mind some dimensional variances may occur with same dies/tooling.
Certificates
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Hub For Engineering, Machine Components, Steel Castings, Alloy Castings, Manufacturer, Rajkot, India
