Inspection, Test & Laboratory

We, at Prozen Technocast, observe a quality control system throughout manned, managed, monitored and documented at every stage of the process. It starts with the procurement of raw material and ends with the timely delivery of the castings as per the customer’s standard specification.

Quality Check

he casting are subjected to various quality checks like chemical testing, physical properties testing, dimensional checking, etc.. In many cases, the castings are subjected to additional operations like machining, surface hardening, electroplating, electro polishing, etc.. as per requirements of the Customer. After successful inspection and testing, the produced Investment Casting is ready for dispatch.

In-House Facilities

  • Degreasing & Cleaning
  • Shot Blasting & Sand Blasting
  • Pickling
  • Passivating
  • Electro-Polising
  • Deburring, etc..

Treatment Available

Heat treatments are used to control hardness, mechanical properties, corrosion resistance and Surface treatments. Heat treatment processes are being done as per customer requirements.

  • Hardening
  • Tempering
  • Nitriding
  • Annealing
  • Stress Relieving
  • Normalizing, etc…

Testing Facilities

Chemical Analysis, Tensile Test, Impact Test, Radiography (X-Ray), Dye Penetrate, Corrosion Test, MPT Test, Microstructure. Casting can also supplied under third party inspections such as LLOYDs, BUREAU VERITAS and DNV etc..

Chemical Analysis

  • In house spectrometer with 24 channels capable of testing Fe, Ni, Co
  • Al based materials and also Nitrogen content.
  • All heats poured are tested on-line on Spectrometer
  • All the used scrap is also tested before using.
  • Specimens are stored for particular period.

Design Assistance

Investment castings have been traditionally specified for applications requiring exceptional accuracy, thin wall capability, complexity, and fine detail reproduction. From jewelry and medical implants to larger industrial components, this process has evolved due to both market demand as well as technology advancements.

At Prozen, we believe in early involvement and working with customer to attain maximum value from the investment castings process. We are fortunate to have a unique staff that is willing to support you in creative production design. Any assistance needed ranging from tolerance review the full scale concurrent engineering is available at our plant site.

Regardless of complexity, almost any metal part can be produced as one-piece configurations, which are inherently strong in all directions. Many part features which are especially difficult to machine, such as cams, grooves, bosses, hole and slots, can be readily produced by the Investment Casting Process.

Coring of Internal configuration not possible with other manufacturing processes is readily cast in the investment casting process. A thin wall capability and stronger and lighter weight alloys to achieve the same part properties are available through investment castings, With investment casting process, you can switch from one metal to another (ferrous or non-ferrous) and back again, Keeping in mind some dimensional variances may occur with same dies/tooling.